Video Analytics

AI-Powered Industrial Vision: Automate Visual Inspection, Optimize Processes, and Enhance Site Safety.

What is Video Analytics?

Video Analytics transforms live feeds and video files into intelligent data sources using advanced Computer Vision and Machine Learning algorithms. By automating visual inspection, the system instantly detects product defects, safety hazards, and process anomalies that manual monitoring often misses. This enables manufacturers to simultaneously optimize production quality, ensure regulatory compliance, and proactively prevent workplace accidents.

Less Manual Checks, More Automated Insights

Common Challenges We Address

Reactive Accident Management

Industry data shows that for every 1 major injury, there are over 300 near-misses that go unrecorded, contributing to billions in annual costs.

Time & Cost Overruns

Industry data reveals that large projects typically take 20% longer to finish and run up to 80% over budget due to a lack of real-time visibility.

Production Disruption

Research indicates that average downtime can cost as much as $260,000 per hour, with many disruptions caused by preventable process anomalies.

Suboptimal Productivity Levels

Manual monitoring causes output to stagnate. Research shows that legacy methods result in a 40% loss of potential labor productivity.

ISO Compliance Challenges

Research shows that 88% of manual data logs contain errors that directly threaten audit readiness and increase the risk of regulatory penalties.

Transforming Key Industries

From operational optimization to enhanced security, discover how Video Analytics is transforming modern industries.

Manufacturing

Automate detection of unsafe behavior, reduce downtime, and ensure quality control on production lines.

Logistic

Monitor vehicle paths and restricted zones in real-time to optimize traffic flow and prevent collisions.

Warehousing

Automate package counting and item flow tracking, support sorting and quality inspection to speed up order fulfillment.

Construction

Ensure site safety via real-time PPE detection, prevent unauthorized access, and secure site assets from theft.

Energy Sector

Automate critical infrastructure inspection to identify structural anomalies and prevent failures before they occur.

Chemical Industry

Detect chemical leaks and monitor anomalies to ensure safety in hazardous environments.

How It Works?

Turn Your Passive Cameras into Intelligent Sensors in 5 Steps.

Problem Analysis

Before we begin work, we analyze business challenges and process specifics. We define success criteria and verify technical feasibility.

Intelligent Detection

We train and calibrate AI models to recognize specific objects in your environment (e.g., products, defects, safety equipment).

Business Logic

We implement system action scenarios. The system doesn't just "see" but understands context, for example, whether an employee entered a restricted zone or a product on the assembly line has a defect.

Action and Reporting

We transform analysis results into concrete benefits: an SMS notification to a supervisor, a light signal on the production floor, or a statistical report for management.

Deployment and Integration

We launch the system at the client site, adapting it to the conditions of the operating environment (e.g., integrating with existing CCTV camera networks).

What Happens After?

Our partnership continues after deployment through Managed AI Services, designed to ensure your video analytics system remains accurate and reliable over the long term.

As operational environments change due to new factory layouts or different product types, AI models require periodic attention. We perform model retraining and calibration to adapt the algorithms to these new conditions.

Schedule initial consultation

Core Capabilities of Video Analytics

Automate oversight across your operations: optimize production workflows, ensure safety compliance, and prevent unauthorized access.

Workplace Safety (HSE/EHS)

PPE Monitoring
Virtual Geofencing
Collision Avoidance
Slip & Fall Detection
Near Miss Incident Detection

Quality Control

Surface Defect Detection
Assembly Verification
Packaging & Label Inspection
Foreign Object Debris
Dimensioning & Gauging

Production & Logistics

Object Counting
Cycle Time Analysis
Bottleneck Detection
Asset Tracking
Dock Door Monitoring

Property Security

Intrusion Detection
Loitering Detection
ANPR / LPR
Tailgating Detection
Smoke & Fire Visual Detection

Our Technology in Action

Real-world examples of automated visual inspection, safety monitoring, and process control.

PPE Compliance Detection

Our system automatically detects workers without personal protective equipment and instantly flags the violation to prevent potential accidents.

Empowering Data-Driven Decisions

Stay ahead of operational risks without watching the screen. Get instant alerts for critical incidents and track trends through custom dashboards and reports.

Safety Score Report

Monitor your facility’s Safety Score in real-time. Our dynamic reports highlight key statistics and trend lines, helping you benchmark performance and drive a zero-incident safety culture.

What You Receive from the Video Analytics Solution?

Quick & Hardware-Agnostic Integration

Connect directly to your existing CCTV infrastructure via any standard video streaming protocol. We eliminate the need for expensive hardware upgrades, turning your current cameras into intelligent sensors.

Custom-Trained AI Models

We train models specifically on your products and machinery, not generic data. This custom calibration ensures high precision and minimizes false alarms in your unique environment.

Feasibility Assessment

Before full-scale work, we run a discovery phase to assess fit and recommend how to apply video analytics to your process, with an optional lightweight PoC to validate expected performance and value before deployment.

Secure & Private Data Processing

We implement anonymization features that focus on detecting unsafe behaviors and process anomalies, not individuals. Your video data remains private, secure, and fully compliant with local privacy laws.

Comprehensive Analytics

Gain full visibility with a centralized platform that visualizes safety trends and operational data. Track KPIs, generate automated reports for ISO compliance, and identify long-term areas for improvement.

Testiomonials

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Together with Codya we have delivered successfully a handful of projects within data mining and AI areas. First and foremost, I value the Codya’s team attention to details and the push for common understanding of project’s scope. Practical approach with short design iterations, onboarding UX early and deep understanding of the client’s problem are definitely a recipe for success.

Piotr Uhruski

Head of R&D at R&D Basler Poland

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It was great working with Codya on the KYC software project. They proactively come up with possible solution designs or improvements to requirements. Communication and responsiveness with the team were always excellent. I can highly recommend working with the Codya Team.

Etienne-Maurice Lemke

Senior Business Consultant at CRIF

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Working with Codya is a gamechanger: their proactive approach, constant stream of fresh ideas, and willingness to challenge assumptions led to consistently productive collaborations!

Pauline Lux

Product Group Architect at Basler AG

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The Codya team put a lot of effort into developing a user-friendly application for us. The development process went smoothly and according to plan. They handled everything from gathering requirements to deployment seamlessly. Due to the excellent level of service we received, we felt like significant clients.

Daniel Slavetskiy

Co-founder & Enterprise Director at Lekta AI

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Our collaboration with Codya was defined by their exceptional flexibility and professionalism. The team consistently brought fresh ideas and constructive input, making the partnership both effective and enjoyable. We genuinely appreciated the open communication, the friendly and engaged attitude of everyone involved, and the team's highly self-organized and reliable way of working.

Marcus Pfeffer

Systems Engineer at Basler AG

Frequently Asked Questions

Do I need to replace my existing CCTV cameras to use your system?

No, usually not. Our Video Analytics solution is hardware-agnostic. We can integrate with your existing camera infrastructure via standard RTSP streams. This approach significantly reduces implementation costs and deployment time, as we leverage the hardware you already have installed.

How does your Computer Vision Solution improve ISO compliance and reduce manual inspection?

It transforms compliance from a periodic check into a continuous process. Unlike manual inspection, which is prone to fatigue and oversight, our computer vision solution continuously analyzes site activity. This ensures consistent adherence to standards like ISO 45001 (Safety) or ISO 9001 (Quality) by automatically flagging anomalies. Furthermore, it creates digital, objective audit trails, reducing the paperwork burden, and providing proof of compliance for auditors.

Can the system detect specific objects unique to my production line?

Yes, absolutely. Unlike generic "off-the-shelf" solutions, our core strength lies in developing custom AI models. We train our algorithms specifically on your data to recognize unique product features, foreign objects, or specific manufacturing defects. This approach guarantees high detection accuracy for items that are exclusive to your production process.

Is the Video Analytics Solution GDPR compliant regarding employee privacy?

Yes. We adhere to Privacy by Design principles. ensuring that video streams are processed in real-time with automatic anonymization (e.g., face blurring) before any data storage occurs. Our algorithms focus on detecting safety hazards and process anomalies, not individual identification, so you gain critical operational insights while fully protecting employee privacy. Additionally, we offer on-premises deployment options, giving you complete control over your data and eliminating external data transfers.

What happens if lighting conditions or factory layouts change?

AI models can be sensitive to environmental changes. That’s why we offer Managed AI Services. We continuously monitor the system's performance and perform model retraining and calibration to adapt to new lighting, layout shifts, or seasonal changes, ensuring high accuracy is maintained over time.

Can Video Analytics be integrated with our MES or ERP systems?

Yes, reliable integration is key to Industry 4.0. We design our Video Analytics to communicate with your existing software ecosystem, such as Manufacturing Execution Systems or Enterprise Resource Planning. This means safety incidents or process anomalies detected by the AI can automatically trigger alerts, log events in your database, or even trigger automatic stops. We use standard protocols (like REST APIs, MQTT, or OPC UA) to ensure data flows smoothly into your operational workflows.

What specific safety violations or quality defects can your AI identify?

The system is configured to detect whatever matters most to your operations. During our initial analysis, we define the specific criteria for your facility. We then train our computer vision algorithms to recognize those exact patterns. This ranges from detecting safety hazards like slip & fall incidents or workers being too close to active machinery, to automating visual inspections for product defect detection or incorrect labelling on your production line.

How does your Computer Vision solution identify hazards in real-time to prevent incidents before they occur?

By implementing a custom solution that scans for leading indicators, not just lagging results. We train AI models to recognize dangerous precursors unique to your facility, such as a worker entering a forklift exclusion zone, missing PPE (hard hats, vests), or blocked emergency exits. We then integrate these detections to trigger alerts (via audio, SMS, or light signals), allowing supervisors or the workers themselves to correct the behavior immediately, stopping a potential accident in its tracks.

Can I start with a pilot program on just a few cameras?

Yes, absolutely. We encourage a scalable approach. You can start by monitoring a specific "high-risk zone" or a single production line to validate the ROI and detection accuracy before expanding the system to the entire facility.

Case studies

Unlock Visual Insights

Not sure if it works for your facility? Let’s schedule a technical feasibility analysis to identify high-impact use cases for your specific operations.

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